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AC power cord manufacturer

Moulded cord sets for household and light-commercial equipment. IEC 60320 connectors on one end, the plug your market requires on the other, on PVC or rubber cable to the right national type.

IEC 60320 C13 / C5 / C7 NEMA, Schuko, BS 1363, AS/NZS, JIS H05VV-F and SJT cable Household and light commercial only

Scope, stated first. We build domestic and light-commercial cord sets: appliances, power strips, chargers, lighting, IT peripherals, vending and small equipment. We do not build industrial rubber cable assemblies, welding cable, EV charging leads or three-phase power distribution. If your application sits above household current, say so at the start and we will tell you straight that it is outside what we make, rather than quoting and quietly sub-contracting it.

Appliance couplers

IEC 60320 connectors

The connector on the appliance end identifies the coupler. It is not a preference; the current rating and temperature class are fixed by the standard, and the wrong one is a safety problem rather than a style choice.

Couplers we mould
CouplerRatingTemperatureTypical equipment
C1310 A / 250 V70 °CDesktops, monitors, printers, PDU, test gear
C1510 A / 250 V120 °CKettles, toasters, appliances that run hot at the inlet
C52.5 A / 250 V70 °CLaptop adapters, small chargers, the "Mickey Mouse" lead
C72.5 A / 250 V70 °CPower supplies, radios, the figure-eight lead
C1916 A / 250 V155 °CServer and rack PDU, higher-draw IT equipment
C14 inlet10 A / 250 V70 °CPanel inlet on the appliance, mating half of C13

Straight and 90° low-profile variants are available on C13 and C5, which matters in wall-mounted and rack installations where a straight plug fouls the enclosure.

Wall end

Plugs by destination market

The same appliance ships to six markets with six different supply cords. This is the table that decides the part number.

National plug patterns
MarketPlugStandardTypical rating
United StatesNEMA 1-15P, NEMA 5-15PUL 817, NEMA WD-6125 V, 15 A
CanadaNEMA 1-15P, NEMA 5-15PCSA C22.2 No. 21125 V, 15 A
European UnionCEE 7/16 Europlug, CEE 7/7 SchukoEN 50075, CEE 7250 V, 2.5 A / 16 A
United KingdomBS 1363, fusedBS 1363-1250 V, 13 A
Australia / NZAS/NZS 3112AS/NZS 3112250 V, 10 A / 15 A
JapanJIS C 8303, two flat pinsJIS C 8303125 V, 15 A
ChinaGB 2099, Type IGB 2099.1, GB 1002250 V, 10 A / 16 A
SwitzerlandSEV 1011, Type JSN 441011250 V, 10 A
IndiaIS 1293, Type DIS 1293250 V, 6 A / 16 A
South AfricaSANS 164-1, Type MSANS 164250 V, 16 A
BrazilNBR 14136, Type NNBR 14136250 V, 10 A / 20 A

Plug patterns change by regulation, and the approval body differs even where the shape is the same. Confirm the destination and the approval mark your importer needs, and we build and document against that rather than against a lookalike.

Cable types

Harmonised and North American cordage

The cable designation encodes voltage class, insulation and flex rating. Buying a cheaper designation than the application needs is the most common way a cord set fails at the destination.

Cable types we stock and mould
DesignationVoltage classConstructionWhere it is used
H03VV-F300 / 300 VPVC, light duty, 0.5–0.75 mm²Small appliances, lamps, chargers
H05VV-F300 / 500 VPVC, medium duty, 0.75–1.5 mm²General appliance and IT cords, the workhorse
H05RR-F300 / 500 VRubber, medium dutyTools and appliances needing flex at low temperature
H05RN-F300 / 500 VRubber, weather resistantOutdoor and damp domestic use
SVT300 VThermoplastic, thin wall, 18 AWGNorth American small appliances
SJT300 VThermoplastic, junior, 18–16 AWGNorth American appliances and IT equipment
SPT-2300 VParallel two-core, 18–16 AWGLamps, seasonal lighting, small appliances

Jacket colour, conductor count and finished length are per order. Temperature rating of the plug and the cable has to be compatible with the appliance inlet, which is where a C15 inlet paired with a 70°C plug becomes a warranty problem.

Power strips and extension leads

The supply cord on a power strip

A power strip usually does not take a coupler. The supply cord is moulded to the wall plug at one end and left as prepared conductor at the other, ready to be terminated inside the strip during its own assembly. That makes the second end a specification item rather than a part number.

We supply that cord with the trailing end stripped to a stated length, conductors tinned, ferrules fitted, or terminated with the ring or spade terminal your assembly uses. Inner conductors stay identified by colour, and the strip length has a tolerance you can set against your own fixture.

A strip with USB outlets is usually sold next to charging cables, so the same buyer tenders both. We build the other half of that order as well: USB charging cables, USB-C and USB-A, from 60 W up to the 240 W assemblies that need an E-Marker in the connector.

One thing worth settling early. The cord is approved as a component; the finished power strip carries its own approval and its own standard. Tell us which one your strip is built to and we will match the cord rating to it, rather than supplying a 10 A cord for a 16 A product.

MOULDED PLUG CABLE TINNED H05VV-F 3G 1.0 STRIP LENGTH ±2 MM OR FERRULE TRAILING END CORD RATING MUST MATCH THE FINISHED PRODUCT, NOT THE PLUG
Supply cord for strip assembly: plug end moulded, trailing end prepared to the customer's fixture dimensions.
Approvals

Marks you should ask for by name

North America

UL 817 covers cord sets and power supply cords, with CSA C22.2 No. 21 for Canada. Retail and e-commerce channels increasingly ask for the report, not just the mark. UL or ETL both work where the standard is named.

Europe

EN 60320 for the coupler, EN 50075 for the Europlug, and the national plug standard for the wall end. VDE or KEMA approval carries the most weight with European buyers, and the certificate is per configuration.

Rest of market

CCC for China, PSE for Japan, KC for Korea, SAA or RCM for Australia, BIS for India, INMETRO for Brazil. Each is a separate filing with its own holder, so confirm who is named on it before assuming it transfers to your part number.

How we handle this in practice. We do not put eight approval logos in the footer of this page. We build against the standard your drawing names, source couplers and plugs from suppliers who hold the relevant listing, and ship their certificates with the order. Where the approval has to be filed in your company's name, we will say so at quotation, because that is a different process and a different cost.

Questions

Power cords, asked directly

Can one cord set serve several markets?

Not with one plug. The wall end is market-specific, so a product shipping to the EU, UK and US needs three supply cords or a detachable cord with three variants. The appliance end can stay the same, which is the reason C13 and C5 exist on so many products.

Do you supply the fuse in a UK plug?

Yes. BS 1363 plugs carry a fuse as part of the standard, and the rating has to match the appliance rather than the plug's 13 A maximum. Tell us the appliance rating and we fit the correct fuse, and state it on the label.

Can you mould a cord to our own body shape?

Within domestic limits, yes. A custom overmould or a cord boot that matches your enclosure is a tooling item, and the tooling is yours. What we will not do is reshape a plug pin geometry to fit a housing, because that changes the approval.

What about retractable or coiled cords?

Straight cords are what we run in volume. Coiled and retractable assemblies involve a different process and a different tooling base, so treat those as a separate programme and raise them early rather than as a variant on an existing order.

How do you handle the length tolerance?

Length is measured from the plug face to the end of the connector or the stripped end, and the tolerance is stated on the drawing. For retail packaging, length tolerance and jacket print position are what make a cable look wrong in the pack, so both are inspection items.

Tell us the market and the appliance

Send the destination country, the appliance rating and the connector you need. We come back with the cord designation, the plug standard, the approval route and a price.