USB charging cables, AC power cords and wire harnesses. We build to your drawing, your part number and your packaging, and we tell you plainly what we can and cannot certify before you place an order.
Most of our work is a customer drawing turned into a repeatable assembly. If your product uses a cable, there is a good chance we can make that cable.
USB-C to C, A to C, A to Lightning and Micro-USB. 60W, 100W and 240W EPR builds, USB 2.0 up to USB4, PVC, TPE or braided jackets.
USB cable range →Moulded cord sets for household and light-commercial equipment. IEC 60320 connectors on one end, the plug your market requires on the other.
Power cord range →Internal harnesses and cable assemblies to your pinout. Crimp or solder terminations, JST, Molex, TE and JAE connectors, sleeving and labelling.
Harness capability →A cable is a small number of parts bought well and assembled consistently. Shenzhen is where those parts are made, which changes what a custom order costs and how fast a revision can happen.
JST, Molex, TE, JAE and USB connector stock sits in the same city. A connector change in a prototype does not mean a six-week wait on an import.
Bare copper, PVC and TPE compound, and plating suppliers are local, so a jacket material change is a purchasing decision rather than a project.
Yantian and Shekou for sea freight, Shenzhen Bao'an and Hong Kong for air. Export documents are prepared before the carton is closed.
The table is the conversation. Bring these values and a quote comes back with a price against each one, instead of a sales email asking what you want.
| Parameter | Range we build | What it changes |
|---|---|---|
| Conductor size | 32 to 12 AWG | Current rating, flexibility, cost per metre |
| Construction | 1C to 20C, shielded or unshielded | Signal integrity, outside diameter |
| Jacket compound | PVC, TPE, TPU, silicone | Flex life, RoHS position, hand feel, price |
| Length | 0.1 to 10 m, tolerance per drawing | Voltage drop, packing format |
| Termination | Crimp, solder, IDC, overmould, ultrasonic weld | Pull strength, tooling cost |
| Overmould | PVC or TPE, straight, 90°, low profile | Strain relief, connector envelope |
| Testing | 100% continuity, hipot, pull force, seal on request | What the inspection report can claim |
| Packing | Polybag, header card, blister, colour box, master carton | Retail readiness, freight volume |
Values outside these ranges are usually still possible. Send the drawing and we will say whether the tooling exists or has to be cut.
A lot of supplier pages list eight logos whether or not they hold any of them. This is how we actually work, and it is the first thing to check before you pay a deposit anywhere.
We build to your specification and document it. If your drawing names a UL style, a VDE cable type or a USB-IF test, we source to that specification and ship the supporting documents with the goods.
We do not claim a factory listing we do not hold. Where a certificate is in the name of the material supplier or the connector maker, we pass you their document rather than putting our logo on it.
Tell us the destination market and the document set your importer needs at quotation stage. Reconstructing paperwork after a container has sailed is expensive.
Send the drawing, a pinout, or a physical sample. If you only have a competitor's cable and a photo, that is a starting point too, but the drawing is what protects you at final inspection.
We come back with unit price at your quantity, tooling cost if a new mould is needed, lead time, and the list of documents we can supply. Anything we cannot make, we say so at this stage.
Pre-production samples go out against the drawing. You test them on the real device. Nothing moves to volume until you sign the sample off, and that signed sample becomes the reference for the run.
Incoming material check, in-process inspection at crimp and moulding, then 100% electrical test before packing. You are welcome to send a third-party inspector, and we will not schedule around them.
Retail packaging or bulk cartons as agreed, then EXW, FOB or CIF. We book the forwarder with your approval rather than picking one and telling you after the fact.
Build to drawing is most of what we do. Send a drawing with the pinout, wire gauge, length and connector part numbers and we quote against it. Catalogue items exist mainly as reference points for what the tooling already covers.
It depends on the assembly, the tooling already in hand, and whether the connectors are stock or special order. Prototype lots and production runs are quoted separately. Send the drawing and we will give you a real number instead of a catalogue figure that turns out not to apply to your part.
We do not claim a factory listing that is not in our name, so ask us for the specific document and we will tell you exactly what exists. What we do routinely is build to the specification you name, source UL-style or VDE-type components from listed suppliers, and ship their documents with your goods.
On USB cables, USB-IF certification is voluntary and runs into thousands of dollars per tested model, which is why many factories skip it. If you need a TID number for retail, say so at quotation and we will price that path honestly, including the part we cannot absorb.
You do, when you pay for it. Overmould tooling is cut for your part, and if you move the programme the tool goes with you or is scrapped at your instruction. We do not reuse a customer's mould for another customer, and we do not hold a part number hostage over a price negotiation.
Yes. Laser marking or print on the overmould, your part number on the jacket, your artwork on the header card, blister or colour box, and your carton marks. We will confirm artwork proofs before the run, and the approved proof is what the inspection checks against.
Six things: the drawing or pinout, connector part numbers or a sample, finished length with tolerance, the electrical rating, the destination market, and the annual or per-order quantity. Missing any of them usually means one extra email round, so sending all six at once gets you a price the same day.
Attach a drawing, a photo of the sample, or a link to the part you are trying to replace. We reply within one business day with unit price, tooling, lead time and documents.